2023, 2024 and 2026 Outlaw 70 and Outlaw 110 youth ATVs
The vehicles do not comply with the mandatory standard for quad bikes . The vehicles do not have affixed the required rollover warning label and the lateral stability tag.
AUSTRALIAN RECALL CATEGORY
Quadbikes and all-terrain vehicles (ATVs) recalls.
108 archived Australian notices, each linked to its official Product Safety Australia source. The page updates automatically when new notices arrive.
Kawasaki Teryx 4 H2 side by side utility terrain vehicle
The CVT drive converter may fail in affected vehicles which could result in metal fragments being discharged.
CFMOTO CFORCE 850 & 1000 Touring ATV
The throttle assembly may not fully return to the idle position when released.
MY 2024-2025 RZR XP and XP4 side by side vehicles
Affected vehicles have a red battery terminal cover that can be damaged if the seat is not correctly mounted. A damaged or improperly positioned battery terminal cover may result in an exposed positive (+) battery post.
CFMOTO CF110AY Youth ATV (updated)
The throttle limiting adjustment screw may be improperly adjusted, which may cause the throttle to become stuck open and cause the vehicle to accelerate without throttle input.
Kawasaki MULE PRO-FX 1000, PRO-FXR 1000 and PRO-FXT 1000
During start-up a defect may cause affected Kawasaki vehicles to catch fire.
MY2022 and 2023 Can-Am Commander series, Defender series, Maverick Trail series Side-by-Side vehicles
The operator’s guide maintenance schedule section contains incorrect information about driven clutch pulley maintenance intervals.
Youth quad bikes
The bikes do not meet the mandatory standard for quad bikes and general use quad bikes . The quad bikes are missing the required warnings and have not been tested for lateral stability.
2021-2024 RZR 200 side by side
The steering rack may fail during operation, which may cause a loss of steering control.
Ag Boss 250cc general use quad bike
The bike does not meet the mandatory standard for quad bikes and general use quad bikes . The operator protection device (OPD) may not meet the requirements set out by the standard for rollover protection.
49CC, 125CC 250CC Quadbike
These quad bikes don’t comply with the mandatory standard for quad bikes . Safety warning information is missing and the quad bikes do not have compliant operator protection devices (OPD).
Electric Vehicles Oz (EVO) - Electric Quad Bike ATV008E
The product does not comply with the mandatory safety standard for quad bikes. The product does not have: • The lateral roll stability tag proof to record the minimum angle that the quad bike tipped sideways on to two wheels during testing. • A permanent rollover warning label attached to inform consumers about product risks. • A compliant operator protection device (OPD).
MY22-23 RZR Pro R & RZR Pro R 4
In some model year 2022-2023 RZR Pro R / Pro R 4 vehicles, the internal rotor inside the alternator may crack and separate while using the vehicle.
Model Year 2021-2022 RZR Pro XP (2-seat only)
Fuel may leak from the fuel pump joint.
Model Year 2021-2023 RANGER XP 1000 / XP 1000 Crew and RANGER 1000 / 1000 Crew
Fuel may leak from the fuel pump joint.
Kubota Rugged Terrain Vehicle (RTV)-XG850 MY2018-2022
The steering shaft may shear, due to misalignment of the Electric Power Steering (EPS) support bracket on the frame.
Sportsman 1000 S and Scrambler 1000 S All Terrain Vehicles (ATVs) MY2020-2023
If fuel spills while refuelling certain Sportsman 1000 S and Scrambler 1000 S ATVs, the fuel can ignite by electrostatic discharge outside the fuel tank.
RZR Turbo S & XP Turbo MY2021
Under certain operating conditions, the vehicle may have an increased risk of clutch failure.
RZR Pro XP 4 MY2021-2022 - extended recall
Fuel may leak from the fuel pump joint.
Polaris Ranger 1000 & Ranger XP 1000 Side by Side Vehicles MY2020-2021
The throttle pedal may not return to the idle position as quickly as expected.
Crossfire X2 All Terrain Vehicle (ATV) MY2020-2021
The product does not comply with the Consumer Goods (Quad Bikes) Safety Standard 2019. The vehicle has not been fitted with the required reflex reflectors, correct age warning label or correct kill switch. The vehicle should not be used by children under the age of 16.
Crossfire Trex 110 All Terrain Vehicle (ATV) MY2020-2021
The product does not comply with the Consumer Goods (Quad Bikes) Safety Standard 2019. The vehicle has not been fitted with the required reflex reflectors, correct age warning label and the spark arrestor may not comply with the safety standard. The vehicle should not be used by children under the age of 10.
Crossfire Rover 125 All Terrain Vehicle (ATV) MY2020-2021
The product does not comply with the Consumer Goods (Quad Bikes) Safety Standard 2019. The vehicle has not been fitted with the required reflex reflectors, correct age warning label and the spark arrestor may not comply with the safety standard. The vehicle should not be used by children under the age of 16.
Crossfire Mustang 250 All Terrain Vehicle (ATV) MY2020-2021
The product does not comply with the Consumer Goods (Quad Bikes) Safety Standard 2019. The vehicle has not been fitted with the required reflex reflectors and the spark arrestor may not comply with the safety standard.
Crossfire Kanga 90 All Terrain Vehicle (ATV) MY2020-2021
The vehicle does not comply with the Consumer Goods (Quad Bikes) Safety Standard 2019. The vehicle has not been fitted with the required reflex reflectors, correct age warning label and the spark arrestor may not comply with the safety standard. The user manual supplied with the Kanga 90 quad bike was missing mandatory rollover safety information. The vehicle should not be used by children under the age of 10.
Crossfire X300 All Terrain Vehicle (ATV) MY2020-2021
The product does not comply with the Consumer Goods (Quad Bikes) Safety Standard 2019. The vehicle has not been fitted with the required reflex reflectors and kill switch.
Crossfire Territory 500 All Terrain Vehicle (ATV) MY2020-2021
The product does not comply with the Consumer Goods (Quad Bikes) Safety Standard 2019. The vehicle has not been fitted with the required reflex reflectors.
Phoenix 200 All Terrain Vehicles (ATVs) MY2011-2013
Under excessive force, the vehicles throttle speed control stop can break.
Honda SXS1000M3P, SXS700M2P and SXS700M4P Side by Side Vehicles MY2021
The Electronic Power Steering (EPS) on these vehicles may have a defect in the steering joint. During manufacture the yoke bolts may have been tightened out of sequence, which could cause the steering yoke to separate from the steering shaft, resulting in loss of steering.
RZR Pro XP Side By Side Vehicles MY2021
The turbocharger may have a raised edge at the oil supply line sealing surface, which may result in an oil leak.
Polaris General Side By Side Vehicles MY2021
The vehicles may have been manufactured with an incorrect weld between the brake pedal pivot bracket and the EPS mounting bracket.
Can-Am Defender Traxter HD10 Side by Side Vehicles MY2020-2021
Vehicles with a track kit used in the snow may experience overheating of the drive belt, or the drive belt breaking into pieces and the stock Continuously Variable Transmission (CVT) air intake becoming completely obstructed by snow.
Can-Am Outlander All Terrain Vehicles (ATVs) MY2021
The front lower ball joint may not have been properly installed into the steering knuckle.
Suzuki LT-A750XPM0, LT-A500XM0, LT-A500XPM0, LT-Z50M0-M1, LT-Z90M0-M1, LT-A400F-M0, LT-F400F-M0 and LT-F300FK4 All Terrain Vehicles (ATVs) MY2019-2021
The products do not comply with the Consumer Goods (Quad Bikes) Safety Standard 2019. The quad bikes have not been fitted with the required reflectors, compliance certificate labels, hang tags. Required information is missing from the owner's manuals.
Polaris Ranger 1000 & XP 1000 Side by Side Vehicles MY2020 - MY2021 - extended recall
The throttle pedal may not return to the idle position as quickly as expected.
Ranger 1000 and Ranger 1000 Crew MY2020-2021 Side by Side Vehicles
If the drive belt breaks or fails, it may damage the fuel line and cause a fuel leak.
RZR PRO XP & XP4 MY2020-2021, RZR Turbo S & S4 RZR and XP Turbo & Turbo 4 MY2021 Side by Side Vehicles
The clutch may fail under high-load, low speed conditions.
CFMOTO ZForce 1000 Sport Side by Side Vehicles MY2020
Fuel may leak from the fuel rail.
CFMOTO ZForce 1000 Sport Side by Side Vehicles MY2020
The accelerator pedal may not return to the idle position as quickly as expected.
Polaris General Side by Side Vehicles MY2016-2018
The vehicle fuel flange assembly will degrade over time when exposed to certain chemicals. This may result in a fuel leak.
Honda SXS1000 (MY2016-2020) and SXS700 (MY2017-2020) Off-Road Side-By-Side Vehicles - 2, 3, 4, and 5 Seater Variants
The Electronic Power Steering (EPS) on these vehicles may have a defect in the steering joint. During manufacture the yoke bolts may have been tightened out of sequence, which could cause the steering yoke to separate from the steering shaft, resulting in loss of steering.
IMMI 4-Point Harness
The seat belt harness may be missing stitching at attachment points.
Polaris RZR Multi-Point and Four-Point Harness Kits
The seat belt harness may be missing stitching at attachment points.
RZR XP 1000, RZR Turbo, RZR Turbo S and RZR PRO XP Side By Side Vehicles MY2017-2020
The vehicles' seat belt harnesses may not have been manufactured properly.
Ranger XP 1000 and Ranger Diesel Side by Side Vehicles MY2020
Vehicles may have been produced with a clutch that was manufactured incorrectly.
Honda SXS1000M3L, SXS1000M3P and SXS1000S2R Side by Side Vehicles MY2019-2020
A Locating Collar was not installed in the Sub-Transmission of some units, which may allow the Parking Pawl to move out of alignment and not engage when the gearshift position is in Park.
Polaris Ranger XP 1000 and General XP 1000 Side By Side Vehicles MY2019-2020
If the engine stalls, the current Engine Control Unit (ECU) calibration used may prevent the throttle plates from returning to the idle position.
Kawasaki Mule Pro FX, Mule Pro FXT and Mule Pro FXT LE MY2015-2020 & Mule Pro DX and Mule Pro DXT MY2016-2020
A gap may develop between the serrations on the steering shaft on the steering gear. If a gap develops this may lead to gradual loss of steering.
Kawasaki Mule Pro FX, Mule Pro FXT and Mule Pro FXT LE MY2015-2020
When the vehicle is operated in low temperatures, water in the catch tank and breather tube may freeze, blocking the tube. This can result in increased pressure in the crankcase, causing oil to leak from the engine head area. In addition, debris may collect on a depressed area of the exhaust manifold at an opening in the exhaust manifold cover.
Polaris Ranger Diesel Side By Side MY2019
If the drive belt breaks or fails, it may damage the fuel line and cause a fuel leak.
Polaris Ranger XP 1000 (Side By Side) MY2018-2019
If the drive belt breaks or fails, it may damage the fuel line and cause a fuel leak.
Polaris RZR XP Turbo S (2 and 4 seat models) MY2019
The clutch duct cover used during manufacturing may not have been removed prior to shipping.
SXS1000 - Pioneer (Side By Side)
Under certain conditions, corrosion may build up in the throttle pedal pivot and cause friction, resulting in the throttle pedal sticking and not returning to the closed position.
Mule Pro-MX Models KAF700BKF & KAF700BDKF MY2019
There is a possibility that the engine oil cooler hoses may separate from the banjo clamp joints due to insufficient clamping strength and as a result, engine oil could leak. There is also a possibility that the fuel tank cap gasket could become pinched and torn when the tank cap is installed on the filler neck. As a result, fuel and fuel vapour may leak.
MY2016-MY2018 Polaris Ranger Diesel 1000
Certain MY2016-2018 Polaris Ranger 1000 Diesel vehicles may have an improperly routed parking brake cable. The parking brake cable could make contact with the electrical harness and cause premature wear.
Polaris Ranger 500, 570, 570 Crew & EV MY2018
Some 2018 Ranger 500/570 and EV/EV Li-Ion vehicles may have been manufactured with an improperly welded front lower control arm.
Honda SXS1000
Due to an error in assembly, some units may have a loose retaining clamp on the engine intake manifold/throttle body.
Landmaster AS200 by Hammerhead Off Road
Asbestos has been detected in the exhaust and internal engine gaskets of the 2015 and 2016 models and in the muffler air injection system gasket of 2015, 2016, 2017 and 2018 models.
2017-2018 Ace 150 and 2018 Ranger 150 Youth Vehicles
The lock nuts may not have been tightened correctly on the lower ball joints of the front suspension.
Polaris RZR XP Turbo S
The Rollover Protection Structure (ROPS) on 2018 RZR Turbo S vehicles may not meet Polaris quality standards.
MY 2018 Can-Am Outlander and Renegade ATVs
The fuel tank may build excessive pressure due to a blocked vent.
MY16-MY17 Polaris Ranger XP 900
MY16-MY17 Ranger XP 900 may have an improperly welded seat belt bracket on the rear cab support.
Honda SXS1000
Due to poor quality fuel, or insufficient maintenance, the engine may misfire, causing the muffler to overheat. If the vehicle continues to be used when it is malfunctioning, it may melt the muffler heat shield.
ACE 500 / 570 / 900 single seat vehicles (MY2017-2018)
2017-2018 ACE 500/570/900 models were manufactured with a fuel pump flange assembly that when exposed to certain chemicals may degrade over time, and this could result in a fuel leak.
Polaris RZR 570 side by side vehicle (MY2017-2018)
2017-2018 RZR 570 models were manufactured with a fuel pump flange assembly that when exposed to certain chemicals may degrade over time, and this could result in a fuel leak.
RZR XP Turbo and RZR XP4 Turbo side by side vehicle (MY2016-2018)
2016-2018 RZR XP Turbo models were manufactured with a fuel pump flange assembly that when exposed to certain chemicals may degrade over time, and this could result in a fuel leak.
RZR XP 1000 and RZR XP4 side by side vehicle (MY2014-2018)
2014-2018 RZR XP 1000 / XP4 1000 models have been manufactured with heat shields that do not meet Polaris quality standards.
RZR XP 1000 and RZR XP4 side by side vehicle (MY2014-2018)
MY2014-2018 RZR XP 1000 / XP4 1000 models have a heat shield that may not adequately shield exhaust gasses in the event of an exhaust silencer crack.
2017 Can-Am Outlander™ / Outlander™ MAX™ equipped with a DPS and 450 or 570 engines
The Dynamic Power Steering (DPS) shaft may break causing a loss of steering control.
2014-2017 Wildcat Trail and 2015-2017 Wildcat Sport ATVs
Under certain circumstances heat from the exhaust can melt the splash panels located behind the seats.
Polaris General ATVs
The upper steering shafts on 2016-2017 General vehicles may experience movement along the length of the power steering spline.
Polaris ACE 325 (MY2014-2016)
The exhaust temperatures can reach a temperature that could crack the Exhaust Head Pipe
KVF300C All-Terrain Vehicle
Under certain conditions fuel can leak from the fuel tap when it is turned to operate the valve.
KVF300C All-Terrain Vehicle
On affected vehicles, fuel can leak from the carburettor overflow pipe and drain on to the ground.
Scrambler XP1000
Certain model year 2014 - 2017 Scrambler XP1000 models were not calibrated to enter safe mode in the event of a stuck throttle cable. In the event of a stuck throttle cable the ECU will illuminate the check engine light but will not limit engine RPM or vehicle speed.
KSF50B & KSF90A All Terrain Vehicles
Under certain conditions fuel can leak from the fuel tap when it is turned to operate the valve.
Polaris MY 2015-2017 RZR 170
RZR 170 units may have been manufactured with wiring harnesses that may short to the ground with no circuit protection.
Polaris MY 2015-2016 RZR 170
Affected vehicles may have been manufactured with fuel tanks that do not meet quality standards. As a result, the fuel tank may crack, resulting in a fuel leak.
Yamaha youth quad bike YFM90R (Raptor 90)
Front and rear brake shoes in affected quad bikes (and these parts sold as spare parts) may contain asbestos. The importation of asbestos or goods containing asbestos into Australia has been prohibited under the Customs (Prohibited Imports) Regulations 1956 since 31 December 2003.
Sportsman 570
The 2014 Sportsman 570 models were manufactured with a fuel tank vent line ending in the headlight pod. This may result in liquid fuel exiting the vent line.
Polaris RZR 570
Some vehicles may have been assembled using incorrect front brake caliper mounting bolts.
Polaris youth quad bikes and parts for these models (extended recall)
Certain parts in the affected quad bikes (and some of these parts sold as spare parts) may contain asbestos. The importation of asbestos or goods containing asbestos into Australia has been prohibited under the Customs (Prohibited Imports) Regulations 1956 since 31 December 2003.
Polaris Ranger
The seat close off panel screws can come loose, causing a close off panel to become dislodged.
Polaris Sportsman
The Electronic Power Steering (EPS) units have a mainboard wire connector that could potentially become loose during operation, which may result in erratic EPS operation.
RZR XP1000, RZR XP4 1000 and RZR 900
The brake master cylinder may have been contaminated during the manufacturing process, which may cause the front brake seal to swell. A swollen seal may cause an unintended brake drag.
Sportsman Touring, Sportsman XP850, Sportsman XP1000
The exhaust manifold side panel may contact the exhaust system causing the panel to melt.
Polaris General
The engine of the vehicle could back fire.
Polaris General
Brake master cylinder may have been contaminated during the manufacturing process, which may cause the front brake seal to swell. A swollen seal may cause unintended brake drag.
Suzuki LT-A750 XP
The stator coil charge may be reduced due to insufficient insulation material around the wiring inside the stator that could become affected by engine heat, causing the battery to go flat.
2014 - 2016 Sportsman 570 UTE, 570 X2 & 570 Touring and Selected 2017 Sportsman 570 6x6 ATVs
Some models have been manufactured with an air box intake snorkel that may come in contact with the fuel rail during operation.
MY 2016 Can-Am® Defender Side by Sides
On certain affected vehicles, the instrument cluster may display the gearbox position “P” even though the gearbox is not mechanically engaged in the park position.
2017 Can-Am Maverick X3 Side-by-Side Vehicles
The steering rack and pinion assembly may have been manufactured by the supplier with an improper amount of grease.
Polaris Ranger XP900
Some units were manufactured with cargo box close-off bracket fasteners that may become loose or dislodged under certain operating conditions.
Kawasaki KAF820, KAF1000
On certain vehicles, a foreign object such as a stick could be deflected by the front tyres into the left or right floor board.
Polaris RZR XP Turbo
There is a potential for the engine to overheat and the oil line may come loose spilling oil onto the overheating engine.
Polaris Ranger 570 Off-Road Vehicles
These models were manufactured with insufficient shielding between the engine exhaust and rearmost seat close-off panel.
Model year 2013 Can-Am Commander™ equipped with Dynamic Power Steering (DPS)
Steering coupling splines may strip on rack and pinion assembly.
Polaris RZR900, RZR1000, RZR900-4, RZR1000-4 Off-Road Vehicles
The affected models may have been manufactured with an improperly routed fuel tank vent line. The vent line may not have sufficient clearance to the exhaust head pipe and can cause the vent line to become kinked. A kinked vent line may results in a build up of pressure in the fuel tank.
Polaris RZR XP 1000 & XP 4 1000 Off-Road Vehicle
In the event of an engine misfire, on a Model year 2015-2016 RZR XP 1000 / XP 4 1000 units, unburned fuel can be routed into the exhaust system. This can lead to excessive exhaust heat.
Polaris RZR 900 / 1000 Off-Road Vehicles
Affected models have been manufactured with a regulator that does not meet Polaris quality standards.
Polaris RZR 900 / 1000 and RZR XP 1000 Off-Road Vehicles
Affected models have been manufactured with heat shields that do not meet Polaris quality standards.
Polaris 2014-2015 RZR XP 1000 / XP4 1000 and 2015 RZR / RZR S / RZR XC / RZR 4 900 Off-Road Vehicles
Some affected models have been manufactured with a fuse box seal that does not meet the Polaris quality standards.
Polaris 2014-2016 RZR XP / XP 4 1000 and 2015-2016 RZR 900 / S 1000 Off-Road Vehicles
The affected models may have been manufactured with an improperly routed fuel tank vent line. The vent line may not have sufficient clearance to the exhaust head pipe and can cause the vent line to become kinked. A kinked vent line may results in a build up of pressure in the fuel tank.
Polaris RZR XP 1000 Side-By-Side Buggy
Some of the affected vehicles may have been manufactured with an improperly routed fuel tank vent line, which may cause the vent line to become kinked.
Youth Side by Side Off Road Recreational Buggy RZR 170
Vehicles built before 9 March 2015 were manufactured with improperly molded fuel pump retainer nuts.
TRX500FE / FM All-Terrain Vehicles
The affected VIN range has been expanded and some faulty shafts may have been missed. Some of the Steering Shafts fitted to these models may have been damaged during the manufacturing process, causing a slight bending and possible cracking of the shaft. Please note this campaign has been reported previously, and some units may have already been inspected.
Polaris Ranger 500
The throttle cable is located too close to the vehicles exhaust.
Honda TRX500FE and TRX500FM ATVs
During the assembly process, some slight bending of the steering shaft may have occurred, causing microscopic cracks to appear. If left unchecked, this may result in breaking of the shaft during normal use.